Court Tech 2025: New smart materials at work in padel construction

Written by Communications Department Portico Sport July 18, 2025

As padel continues to expand across Europe and beyond, the industry is embracing a new wave of innovation — with smart materials leading the transformation. From structural upgrades to surface enhancements, these cutting-edge solutions are helping clubs and developers build better padel courts that are more durable, sustainable, and player-friendly.

The right materials make all the difference in long-term performance. In 2025, smart padel court construction isn’t just a trend — it’s becoming the new standard.

Smart padel court materials: What’s changing in 2025?

The demands placed on padel courts today, especially in coastal or high-traffic environments, require more than just traditional builds. New-generation materials are designed to address common challenges like corrosion, UV degradation, vibration, and impact resistance, all while enhancing aesthetics and reducing maintenance needs.

1. Anti-corrosion steel systems

Salt-laden air, especially in regions like the Amalfi Coast or the Balearic Islands, accelerates rust in conventional metal structures. In response, builders are increasingly turning to hot-dip galvanized and powder-coated steel, a dual-layer treatment that provides superior protection even in the harshest climates.

2. UV-stable synthetic turf

In sun-intense areas like Málaga or Santorini, smart turf systems use fibers with built-in UV inhibitors. These advanced materials help preserve color, texture, and traction for longer, extending the surface lifespan and maintaining consistent play.

3. High-resistance structures and smart glass

Materials like tempered safety glass and reinforced structures offer enhanced resistance to vibration, impact, and temperature shifts. Some new glass variants even feature anti-reflective coatings, reducing glare for both players and spectators.

4. Drainage systems and breathable structures

Humidity and sudden storms can damage courts from below. That’s why modern padel courts now include integrated drainage bases and breathable foundations to prevent moisture buildup and ensuring long-term surface stability.

Climate-smart roof structures

One of the most effective innovations in court longevity and weather protection is the rise of covered padel courts, particularly in Southern Europe. These open-sided, polycarbonate-roof canopies offer:

✔ Protection from rain, UV radiation, and wind

Extended lifespan of turf and structural components

Year-round playability without enclosing the game

In locations like Costa Brava, Calabria, or Crete, these canopies are helping clubs reduce maintenance costs and preserve court quality, even during extreme seasonal shifts.

How Portico Sport builds with smart materials

Portico Sport has been at the forefront of padel innovation worldwide, using the latest certified components across all structural and surface elements.

We support clubs and developers with:

Corrosion-proof finishes tailored to their environment

Smart turf and glass systems for high-performance play

✔ Custom canopy solutions for weather and climate resilience

✔ Future-proof designs with EU-compliant, sustainable materials

Our courts are engineered for durability, safety, and adaptability — ideal for tournament venues, club settings, and coastal installations.

Building better padel courts starts with smarter materials

2025 is setting new expectations in padel court construction — and clubs looking to stay competitive must adapt. From material science to structural design, the game is evolving fast.

If you’re a builder, architect, or club manager looking to stay ahead, now is the time to explore what smart padel court materials can bring to your project.

Stronger. Smarter. Built for the future.

👉 Contact the Portico Sport team today to learn how we’re helping clubs across Europe build courts that last — and perform.

Communications Department Portico Sport

The Portico Sport communications team is responsible for sharing all relevant content with the audience behind each of our Padel courts. With many years of experience in the Padel industry, we share our knowledge of the sport and the excitement of our projects, from installations at local clubs to large international complexes. We bring our expertise, passion, and a personal touch to every post we publish.